Gravimetric Masterbatch Control System
Controls weight-per-metre and masterbatch dosing as one system. The masterbatch unit follows the extruder dynamically under closed-loop control, holding the ratio to ±1%.
The gravimetric masterbatch control system controls the weight per metre and, at the same time, automatically controls masterbatch dosing — the two functions combined into one control system.
Every product has a different formulation, and for years masterbatch has been dosed mainly by hand — inaccurate additions and uneven mixing, which leave pipe quality unstable and add labour cost and needless effort.
And because it rests on the operator's diligence, a moment's lapse can cost the company dearly.
| Component range | Tailored to requirement | Components | 1–3 (4+ on request) |
| Dosing accuracy | ±1% (4‰ with masterbatch weighing) | Mixing | Automatic separation technology |
Configurations can be tailored to your line.
| Model | Extruder output | Masterbatch screw | Controllable output |
|---|---|---|---|
| MIXSCAN7-S1 | 300 Kg/h | DN6-DN16 | 1 component, 1–300 Kg/hr |
| MIXSCAN7-S2 | 300 Kg/h | DN6-DN16 | 2 components, 1–300 Kg/hr |
| MIXSCAN22-S1 | 500 Kg/h | DN6-DN16 | 1 component, 1–300 Kg/hr |
| MIXSCAN22-S2 | 500 Kg/h | DN6-DN16 | 2 components, 1–300 Kg/hr |
| MIXSCAN48-S1 | 800 Kg/h | DN6-DN16 | 1 component, 1–300 Kg/hr |
| MIXSCAN48-S2 | 800 Kg/h | DN6-DN16 | 2 components, 1–300 Kg/hr |
| MIXSCAN52-S3 | ≥1000 Kg/h | DN6-DN16 | 3 components, 1–300 Kg/hr |
| Model | Extruder output | Masterbatch screw | Controllable output |
|---|---|---|---|
| MIXSCAN7-SW1 | 300 Kg/h | DN6-DN16 | 1 component, 1–300 Kg/hr |
| MIXSCAN7-SW2 | 300 Kg/h | DN6-DN16 | 2 components, 1–300 Kg/hr |
| MIXSCAN22-SW1 | 500 Kg/h | DN6-DN16 | 1 component, 1–300 Kg/hr |
| MIXSCAN22-SW2 | 500 Kg/h | DN6-DN16 | 2 components, 1–300 Kg/hr |
| MIXSCAN48-SW1 | 800 Kg/h | DN6-DN16 | 1 component, 1–300 Kg/hr |
| MIXSCAN48-SW2 | 800 Kg/h | DN6-DN16 | 2 components, 1–300 Kg/hr |
| MIXSCAN52-SW3 | ≥1000 Kg/h | DN6-DN16 | 3 components, 1–300 Kg/hr |
Plastic film, cable, pipe, compounding and chemicals — and any industry that needs several components dosed to an exact ratio.
Ratios that drift, batch-to-batch variation, hours lost to hand-mixing — this is what we solve daily.
