Overview#
With the global competition of manufacturing industry, enterprises are facing various challenges and changes. Industrial upgrading, energy saving and emission reduction, management efficiency, production cost, product quality and order delivery time are all powerful links for enterprises to maintain their competitiveness.
Extrusion cloud remote monitoring system is dedicated to enterprise intelligent manufacturing, which is specially for online measurement and control and remote monitoring of extrusion industry production line. The monitoring system can connect the company's ERP system and the execution system of the production line. Through real-time collection of production site data, and transmission to the cloud server or internal network server, it solves the management's visualization and whole process monitoring of the production process. The production data of each link is transmitted to the remote monitoring system in real time, and the unqualified data in the production process is timely corrected. Thus, the production response time is shortened, the product quality is improved, the production cost is reduced, and the core competitiveness of the enterprise can be improved.
Functional characteristics#
Equipment management
- Add/remove equipment
- Order number
- Spec & model
- Material batch number
- Production supervisor
- Marking content
- Equipment vendor
Order management
- Remote task dispatch
- Target line
- Order number
- Spec & model
- Material batch
- Order quantity
- Operator
- Marking content
Production curves
- Weight-per-metre curve
- Extrusion-rate curve
- Feed-rate curve
- Screw-speed curve
- Haul-off speed curve
Production statistics
- Daily
- Monthly
- Yearly
- Output quantity
- Total length
- Masterbatch consumption
- Running time
- Power consumption
Alarm monitoring
- Material shortage
- Abnormal screw speed
- Abnormal weight
- Abnormal control signal
- Extruder / haul-off fault
Finished goods
- Order number
- Spec & model
- Order quantity
- Material number
- Operator
- Completed quantity
- Pipe ID code
- OD / weight / length